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One Setup, Multiple Parts — Efficient Quality Control for Small Die Castings
Batch Inspection of Small Aluminum and Zinc Die Castings with Three-Axis Rotary Cabinet X-ray
2026-06-23
Customer Case Study
One Setup,
Multiple Parts
More Efficient Quality Control for Small Die Castings
Solving high volumes, fine defects, and sampling-related escapes while balancing efficiency and accuracy.
Customer Background
A precision die-casting manufacturer produces small aluminum and zinc components for automotive electronics, industrial controls, and consumer electronics in large batches.
Customer Challenges
| 1 Fine porosity and cracks difficult to detect visually. |
| 2 High volumes made individual inspection time-consuming. |
| 3 Frequent changeovers caused inconsistent parameters. |
Our Solution
We supplied a three-axis rotary cabinet X-ray system with multi-part fixturing and batch-imaging capability.
Results
| ✓ Multiple parts in one setup reduced per-part time. |
| ✓ Improved batch coverage and reduced escape risk. |
| ✓ Consistent results through standardized recipes. |
Customer Feedback
"With the multi-part fixture, we can inspect several components at once and recall a recipe whenever we change products."
— Customer Quality Manager
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