C Arm 5-Aixs X-ray Inspection NDT Equipment
Fully Automated Die Casting X-Ray Inspection Machine
NDT X Ray Flat Panel Detector Equipment
From Manual Sampling to In-Line 100% Inspection
Fully Automated 100% X-ray Inspection for High-Volume Die-Cast Hardware Production
2026-06-23
Customer Case Study
From Manual Sampling to
In-Line 100% Inspection
Every Die-Cast Hardware Part Leaves the Line with an Inspection Result
As output increases, the blind spots left by sampling grow larger. Integrate X-ray inspection into the production cycle so quality control covers every part.
Customer Background
A die-cast hardware manufacturer produces door and window lock bodies, hinge bases, connecting brackets, and compact structural parts. Manual sampling became a bottleneck as orders grew.
Customer Challenges
| 1 High line speeds made manual evaluation unable to keep pace. |
| 2 Low-rate sampling could not reliably detect batch defects. |
| 3 Fatigue caused inconsistent evaluation standards. |
Our Solution
We integrated a fully automated 100% X-ray inspection system covering loading, imaging, computer evaluation, and sorting.
Results
| ✓ Coverage increased to 100%, eliminating batch escape risk. |
| ✓ Automated handling stabilized the inspection cycle. |
| ✓ Images archived by batch for traceability. |
Before and After
| Before | After |
| Manual sampling | Automated 100% inspection |
| Unstable cycle | Line-matched transfer |
Customer Feedback
"Parts are now imaged, evaluated, and sorted automatically. Our quality management is far more proactive."
— Customer Quality Manager
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