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Leading Industrial NDT X-Ray Inspection Systems for Casting Flaw Detection & Internal Defect Control.

Less Re-Fixturing — More Angles to Reveal Defects

Five-Axis C-Arm Rotary Cabinet X-ray Inspection Eliminates Blind Spots in Small Complex Die Castings

Customer Case Study

Less Re-Fixturing —
More Angles to Reveal Defects

Five-Axis C-Arm Rotary Cabinet X-ray Inspection Eliminates Blind Spots

Inspection for Small Complex Die Castings

Multi-angle inspection of small die castings

Illustration: Multi-angle inspection of small die castings

Complex geometry should not create inspection blind spots.
Five-axis motion clearly reveals critical holes, thin walls, and internal passages.

Customer Background

A precision die-casting company produces small aluminum and zinc valve bodies, miniature pump housings, motor end covers, and connector shells with strict requirements for leak-tightness and strength.

Challenges

1 Complex structures overlapped in single projections.
2 Repeated cabinet opening and re-fixturing extended cycles.
3 Manual placement angles varied between inspections.
4 Frequent changeovers depended on experienced operators.

How We Solved It

We supplied a C-arm rotary cabinet X-ray system with automated five-axis coordinated motion.

Results

After implementation, the customer could inspect complex areas from multiple angles without frequent manual turning.

Reduced re-fixturing shortened inspection cycles.
Fixed motion paths improved image comparability.
Product recipes simplified changeovers.

Before and After

Before After
Structural overlap at single angle Five-axis motion switched projections
Repeated manual re-fixturing Automatic positioning

Customer Feedback

"The five-axis program now inspects multiple positions automatically and makes product changeovers much easier."

— Customer Quality Manager

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