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Leading Industrial NDT X-Ray Inspection Systems for Casting Flaw Detection & Internal Defect Control.

FAQ
1
What X-ray tube power (kV/mA) do your machines use?

We offer systems with a range of X-ray tube specifications:

Standard models (FSX-T160): 160kV / 5mA
High-power models (FSX-T225): 225kV / 3mA
Ultra-high power models (FSX-T450): 450kV / 3mA (for thick steel castings)
Micro-focus systems: 225kV / 2mA with 5-micron focal spot

Higher kV = deeper penetration. Higher mA = shorter exposure time. Our engineers will recommend the optimal specification based on your part materials and wall thicknesses.

2
What is the image resolution and magnification of your systems?

Our systems offer industry-leading image quality:

Geometric magnification: Up to 2-5x for standard systems, up to 20-30x for micro-focus systems
Spatial resolution: Down to 50 micrometers (0.05mm) with flat panel detectors
Pixel size: 50-139 micrometers depending on detector model
Software magnification: Up to 32x digital zoom with image enhancement tools

Higher magnification allows detection of smaller defects, but requires appropriate part geometry. Contact us to discuss your minimum detectable defect size requirements.

3
What is the maximum wall thickness your X-ray machines can penetrate?

Penetration capability depends on both the machine model and material type:

Aluminum alloys: Up to 60-80mm with our standard models, up to 150mm+ with high-power models
Magnesium alloys: Similar to aluminum
Zinc alloys: Up to 30-40mm (higher density)
Steel/iron: Up to 15-25mm (high density)

For a specific material and thickness, please provide details and we can confirm whether our equipment is suitable or recommend a higher-power model.

4
Can your equipment detect defects in magnesium alloy parts?
Yes. Magnesium alloys are widely used in automotive and aerospace applications due to their light weight. Our X-ray systems can effectively inspect magnesium castings, though there are specific considerations: Magnesium has lower X-ray absorption than aluminum, requiring adjusted exposure settings Smaller defects may be visible due to magnesium's lower density Our systems include preset parameters for common magnesium alloys (AZ91D, AM60B, etc.) Please send us samples of your magnesium parts for a free test evaluation to determine optimal inspection settings.
5
Can your equipment be used for inspecting aluminum die-cast automotive parts?

Absolutely. Aluminum die-casting is one of our core application areas. Our systems are specifically optimized for inspecting aluminum alloy components: Typical inspection scenarios: Engine brackets and structural parts (wall thickness 2-15mm) Transmission housings and oil sumps EV motor housings and battery trays Suspension components and control arms Decorative and functional parts We have helped numerous automotive suppliers improve quality control, reduce scrap rates, and meet IATF 16949 quality management requirements. Free sample testing is available.

6
Which industries use your X-ray inspection systems?
Our NDT X-ray systems serve a wide range of industries:
Automotive: Engine blocks, cylinder heads, transmission housings, brake components, steering parts, EV battery components;
Aerospace: Turbine blades, structural components, landing gear parts Foundry & Die-Casting: Aluminum, magnesium, zinc die-castings for all industries below;
Electronics: PCB assemblies, semiconductor packages, connectors Heavy Industry: Pump housings, valve bodies, pipe fittings;
Medical Devices: Surgical instruments, implants (with appropriate certification);
Consumer Goods: Hardware, tools, sporting equipment;
If your industry isn't listed, contact us — X-ray inspection applies to almost any precision manufacturing sector.
7
What materials can your X-ray machines detect defects in?
Our X-ray NDT systems can inspect virtually all metallic and many non-metallic materials commonly used in manufacturing: Metals: Aluminum alloys, magnesium alloys, zinc alloys, iron/steel, titanium, copper alloys Non-metals: Ceramics, composites, plastics, rubber Our primary focus is serving foundries and die-casting facilities inspecting aluminum, magnesium, and zinc alloy components. If you have a specific material not listed, please contact us for a free sample testing evaluation.
8
What is the difference between your C-arm, standard rotary, and flat panel cabinet X-ray machines?
Each model is designed for different inspection scenarios:
C-arm rotary system (FSX-T160-P4343C): Features a C-arm structure that allows flexible positioning of the X-ray tube and detector, ideal for inspecting irregularly shaped or oversized castings. Best for samples that are difficult to place on a standard tray.
Standard rotary cabinet (FSX-T160-P4343): The most versatile model. Includes a 360-degree rotating turntable for uniform imaging of all sides of a sample without manual repositioning. Suitable for most die casting, investment casting, and small-to-medium precision parts.
Flat panel cabinet (FSG-T160-P4343): Equipped with a high-resolution flat panel detector (FPD) instead of a turntable. Offers superior image clarity and faster cycle times, ideal for high-volume production line inspection where speed and precision are critical.
Fully automated online system: Designed for integration into automated production lines, capable of handling parts on conveyor belts without stopping production.
9
What is an industrial X-ray inspection machine and how does it work?

An industrial X-ray inspection machine (also called a cabinet X-ray system) uses controlled X-ray radiation to penetrate metallic and non-metallic workpieces, producing a digital image of internal structures. Unlike medical X-rays, industrial systems are designed for non-destructive testing (NDT), meaning the inspected parts remain undamaged. The X-ray beam passes through the object and is captured by a detector (flat panel or film), revealing internal defects such as porosity, cracks, inclusions, and voids.

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